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Fixing LED battens to box section


DjSwirl

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Hi

 

OK we have all seen dodgy technicians on facebook, so I don’t end up on it I thought I would ask some questions.

I need to mount some LED battens (see link below) on to some steel box section aprox 150x200mm. I can not drill, or make any permanent fixings to the box section, they have to be a ridged fixing as tight as I can to the box section ie not hanging, the only thing I can think of is some vary large jubilee / wormdrive clips round the box section and ends of the mounting brackets of the lights, I think ratchet straps would be to big, any thoughts or better ideas on this?

 

Next question, the venue, the easiest way to explain it would be floating open sided 2 level pavilion, it does have roof which I am told it water tight. I am looking at mounting these lights up in the roof space but they are not IP65 rated, short any rain coming in sideway and then heading up these shouldn’t get wet, but how dodgy is it using these lights for this?

 

LED Batten lights

 

Regards

 

Brian

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How many battens are we talking? First thing that popped up in my head would be having something made along the lines of this:

 

http://i01.I.aliimg.com/photo/v0/370494977/square_pipe_clamps.jpg

 

But with a 1.5'' M8 or M10 bolt instead of the screw.

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  • 3 weeks later...

Hi

 

OK the plot thickens, below are some photos are the downstairs of the of the pavilion, as you can see I can not get cable ties or straps over the beams so over to any suggestions, how I can attach my LED battens, I don’t care how silly or out there they are, I’m running out of ideas

 

Brian

 

http://www.bdjc.co.uk/imgs/IMG_2842.JPG

 

http://www.bdjc.co.uk/imgs/IMG_2844.JPG

 

http://www.bdjc.co.uk/imgs/IMG_2850.JPG

 

http://www.bdjc.co.uk/imgs/IMG_2882.JPG

 

http://www.bdjc.co.uk/imgs/IMG_2888.JPG

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Magnets or clamps. Either way you are not going to be able to attach a safety wire. If they just want it done the they have to pay for heavy duty magnets. The Showtec led battens have mounting brackets so look for a magnet with a hole. Eclipse make circular magnets with a threaded hole that you use for tool cupboards and doors. Eclipse Magnetics UK

 

Magnets may be safer than woodworking clamps.

 

Also have a look at rsj clamps http://uk.shopping.com/rsj-clamps/products

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Not wanting to sound too silly, but do they have to be on the roof?

Depending on their use, could they not be mounted high-up, against the roof, but vertically on the upright columns?

 

Yes, it's open sided so the light have to be in the roof just in case it rains, plus some spandex sails are going up to cover the steel

 

Brian

 

Magnets or clamps. Either way you are not going to be able to attach a safety wire. If they just want it done the they have to pay for heavy duty magnets. The Showtec led battens have mounting brackets so look for a magnet with a hole. Eclipse make circular magnets with a threaded hole that you use for tool cupboards and doors. Eclipse Magnetics UK

 

Magnets may be safer than woodworking clamps.

 

Also have a look at rsj clamps http://uk.shopping.com/rsj-clamps/products

 

 

Just spoken to Eclipse and think I have found the solution. many thanks Don

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Magnets were the first thing that popped into my mind on seeing that - glad Eclipse have sorted it out (post some pictures of the finished article :-))

 

To answer your other original question - no these are not IP rated however a bit of sideways rain getting onto them is unlikely to cause any problems ( I have several which have been used outside many times without issue, even when it's a little damp ) The roof should stop them being directly rained on :)

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A bloody genius idea, 4’ IP65 fluorescent tube fittings, retro fit the lights in them !!!

 

Will post photos if I get the job, but they are pushing for a lower price which due to costs in the event I can't do, they were not happy so not sure I will get it, should know by next week

 

Will keep you posted

 

Brian

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