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Dummy Loads for Amplifier Testing


The Boogie Man

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Hi Troops,

 

I've got a feeling this has been covered before, but I just wondered, Is there a way to simulate a system running flat out to measure the wattage/ampre draw at the wall/distro/meter without sound at the stacks.

I'd just like to confirm the draw in a real world situation without moving to the country to set up a field in the middle of nowhere.

 

Cheers

Baz

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Depending on how many watts you think you need to dissipate you may need a pretty big dummy load. IIRC a couple of electric water heater elements either in series or in parallel get near 8 ohms, and can handle very high power. Just remember to put them in a big bucket of water to keep them cool.

 

Mac

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Depending on how many watts you think you need to dissipate you may need a pretty big dummy load. IIRC a couple of electric water heater elements either in series or in parallel get near 8 ohms, and can handle very high power. Just remember to put them in a big bucket of water to keep them cool.

 

Mac

 

This is definitely a joke right? Or are you actually suggesting putting them in water?

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They are designed to be submerged in water with fairly high voltage running through them at high current. They are heating elements, so they may get red hot if they are not cooled in water.

 

Mac

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We've used electric fire elements with some success. The drawback is that when they get hot, the connecting cables can get pretty warm too... so you need crimped connections, not soldered ones! Ben Duncan gives details in his book on high power amplifiers.
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RS part number RS components 252-3038

HSW600 wirewound resistor,4R7 600W

 

A project based on this would be a dummy load for a 4 ohm system, or based on two in series for an 8 ohm system.

 

They do however need good heatsinks and flowing water through the bore to prevent them expiring.

 

However note please that under full level white noise or sine wave an amp will draw full power from the supply. BUT with typical music repro the power drawn will be round a quarter of the rated output.

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Ok..

During todays job, an amp stopped working after a GOOD 30mins of use. (however turned on but silent for about 3 hours before hand).

This amp did the same thing 2 months ago, but when I got back to the warehouse and tested, it worked fine without changing a fuse etc...... it worked all WEEK in my workshop supplying the techs with radio without a problem (at a relatively low "radio" volume).

However I cant test it for long periods with a "decent" volume as it disturbs the office and the next door TV studio (who are currently recording a series...).

 

Does anyone know of any "DIY" test rigs I can setup where I can test the amp with a decent load but not with a speaker.

i.e. Silent.

 

Surely it cant be as simple as a high wattage resistor (thinking that technically the speaker has inductance as well being a coil).

 

???

 

edited fro dab spelin

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Surely it cant be as simple as a high wattage resistor (thinking that technically the speaker has inductance as well being a coil).

For most general day-to-day testing a resistive dummy load is fine. However, if you really want to stress the amp, and I'm thinking of things like its SOA protection here, then you will need a 'proper' dummy load. The is an international standard for it, have a Google for 'DIN dummy speaker load'.

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